I. Introduction to Fixed-Length Shearing Machines

Our factory specializes in the research, development, production, and sales of fixed-length shearing machines. This machine mainly consists of:

• Uncoiling system

• Feeding mechanism

• Length positioning system

• Shearing mechanism

• Control system

• Automatic stacking unit

It can be used for various applications, including processing:

• Hot-rolled and cold-rolled galvanized steel coils

• Stainless steel coils

• Ferrous and non-ferrous metal coils such as aluminum, copper, and brass

The machine boasts high production efficiency and can provide final products for various industries.

II. Core Features and Advantages of the Product

1. High Precision

• Advanced technologies like laser length measuring instruments, measuring instruments, and servo controllers are employed.

• Length tolerances controllable to ±0.1mm, significantly improving dimensional accuracy and yield.

2. High Degree of Automation

• Supports PLC program control, cylinder linkage feeding, linear motor positioning, etc.

• Enables automatic feeding, shearing, and unloading cycles, reducing manual intervention.

3. Enhanced Production Efficiency

• Production efficiency can be improved by 3–5 times compared to manual labor.

4. Reduced Material Waste

• Movable, stepped, or adjustable length baffles effectively reduce material cut and improve yield.

5. High Stability

• Novel dual-hydraulic cylinder synchronous drive and redundant control system design

• Significantly reduces failure rate and improves operational reliability.

6. Low Failure Rate and Easy Maintenance

• Reasonable transmission structure, universal parts, simple daily maintenance, and long service life.

7. Energy Saving and Low Noise

• Motor with ample power, low power consumption, and quiet operation ensures a comfortable workshop environment.

8. Customization Supported

• Custom molding equipment can be made according to customer tile pattern drawings and plate dimensions.

III. Strict Quality Inspection Process Before Leaving the Factory

1. Raw Materials Inspection

• Frame steel plates, rolls, spindles, motors, and electrical components are inspected upon entering the warehouse.

• Unqualified raw materials are rejected for production.

2. Machining Precision Testing

• Spindle, forming wheel, and drive shaft are finely ground and calibrated to ensure concentricity and parallelism.

3. No-Load Test Run

• Assembled machine runs 2–4 hours under no-load to check transmission, rotation, and lifting smoothness.

4. Actual Test Run

• Conducted using real color steel plates for continuous pressure testing.

• Checks tile shape dimensions, flatness, and cut neatness.

5. Electrical System Inspection

• Full inspection of the circuit and control system

• Confirms CNC system, counter, cut-off system, and emergency stop protection all function normally.

6. Final Acceptance

• Factory inspection ensures clean appearance, complete accessories, and correct documentation before shipment.

IV. Product Packaging and Shipping Methods

Packaging Standards:

• Consumable parts, electrical control box, tools, and instruction manuals: individually packaged in wooden crates.

• Rollers and precision parts: individually wrapped to prevent paint chipping and deformation.

• Entire machine: protected against rain, moisture, and impact.

• Standard bare-metal wrapping + reinforcement, suitable for container loading.

• Large items can be loaded in sections for easier unloading.

Loading and Securing:

• Equipment securely fixed with steel wire ropes and timber to prevent displacement and damage during sea and land transportation.

V. Brief Description of After-Sales Service

• Warranty: One-year warranty

• Spare Parts: Long-term low-price supply of easily damaged parts

• Installation & Training: Free installation and debugging videos, operation tutorials, and on-site technician guidance available

• Technical Support: Lifetime technical support and equipment maintenance guidance